Training & Certification Services Libyan Professionals for Inspection & Consultancy محترفوا ليبيا للتفتيش واالستشارات Updated : عرض فني وما

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1 عرض فني ومالي للتدريب في المجاالت الهندسية ومنح التراخيص الدولية في مجال اإلختبارات غير الهدامة Engineering Courses and ASNT (SNT-TC-1A) NDT Level I & II NDT Training Courses Offer جدول الدورات: ر.م اسم الدورة رقم الدورة المستوى المدة االول و الثاني ين UT014/1 1 طريقة الموجات فوق الصوتية II) Ultrasonic Testing (UT Level I & MT014/2 Magnetic Testing (MT Level I & ll ) طريقة الجسيمات الممغنطة االول والثاني 2 PT014/3 Pentrant Testing (PT Level I & ll ) طريقة الصبغيات النافدة االول والثاني 3 RT014/4 Radiographic Testing (RT Level I & ll) طريقة التصوير االشعاعي االول والثاني ين 4 VT014/5 طريقة الفحص البصري للحام ) II Visual Testing for weld (VT level I & االول والثاني ين RS014/6 Radiation Safety ( RT ) الوقاية من االشعة CO014/7 Corrosion Controle course دورة الحماية من التاكل CP014/8 Cathodic Protection course دورة الحماية المهبطية PI014/9 Paint Inspection course دورة الكشف عن الطالء LG014/10 Liffting Gear Inspection دورة في الكشف عن الروافع WT014/11 PC014/12 Welding Technology Production Chemistry تقنيات اللحام دورة عامة في مجال المعالجة الكيميائية PM014/13 General course Project Management Engineer دورة عامة الدارة المشاريع الهندسية QM014/14 Quality Management دورة إدارة الجودة 14 Training package fees includes Theoretical (Genera + Specific) & Practical Exams from 1 to 5. Beside the course approved attendance certificate. ASNT-SNT-TC-1A Level II/ I certificates will be issued if candidate passing the written and practical examinations for NDT course. Training bag containing dictionary, notebook, calculator and stationary... etc. ASNT Classroom NDT Training Hand Book (general dynamics) for each method. Standard & Codes level II book for each method. ASNT- Published Questions & Answers (Q & A) books for each method. NDT course handouts. Coffee breaks & breakfast. Final training courses report including evaluation for each participant الرسوم تشمل االتي االمتحانات النهائية المصاحبة)النظري ولنوعي والعملي( لكل طريقة اختبار من 1 الى 5.وامتحانات االعادة المجانية لمرة واحدة. ترخيص مزاولة معتمد دوليا بالمستوى االول او الثاني لمجتازي االمتحانات في كل طريقة من طرق االختبارات غير الهدامة. حقيبة تدريب تحوي قاموس/كراسات مالحظات/الة حاسبة/قرطاسية كافية. شهادة حظور معتمدة خاصة باالختبارات غير الهدامة التي يمكن بها اجراء امتحانات الطريقة داخل وخارج ليبيا خالل 3 سنوات دون االزم بحضور الدورة وشهادات حضور لباقي الدورات الهندسية. الكتاب الفصلي المقرر/ كتاب المواصفات والمعايير الدولية المقرر/ كتاب االسئلة واالجابات المنشورة في كل طريقة. مطبوعات الملخصات والواجبات اليومية للمحاضرات. وجبة افطار مع بوفية قهوة وشاي وبسكويت مفتوح طيلة ساعات التدريب. تقرير نهاية الدورة يتضمن نسبة الحضور وتقيم لكل مشارك. 1

2 Suitable for All quality, corrosion, NDT personnel, inspectors and technicians engaged in, or responsible for, inspection of welds, castings, forgings or fabricated items during manufacture or in-service. NDT Certification Renewal Renewal of expired NDT Level I & II certificates are available during courses by rate of 450 LD / Certificate. اهمية الدورات تعتبر ذات اهمية للعاملين في مجاالت الجودة والتفتيش ومراقبة التأكل وانهيارات المعادن بمختلف تقنيات انتاجها )الملحومات,المسبوكات,المطروقات ) وفي االنشأت والمصانع اثناء تجميعها او تشغيلها او عند التفتيش على المورد تجديد تراخيص مزاولة االختبارات غير الهدامة منتهية الصالحية: متوفر لدينا اثناء انعقاد الدورات وبرسوم قدرها 450 دل لكل ترخيص The Max. & Min Number of Trainees/Course Maximum number of trainees is 18 and the minimum is 8 trainees for all test methods. Qualifications Entry Requirements Candidate seeking any of above NDT method certificate for Level II shall have a min. of high/advanced diploma or a Bachelor degree in engineering /industry or method Level I certificate LeveI I shall have a min. of 3 years Associate diploma in engineering /industry Daily Schedule 9:00 to 14:45 الحد االعلى واالدنى الستيعاب المتدربين في مختلف الطرق الحد األعلى 81 متدرب واالدنى 1 متدربين في جميع طرق اإلختبارات. المؤهل االدنى لحضور هذة الدورات وامتحانات الترخيص وفقا للمواصفات لدولية في هذا المجال يكون الحد االدنى للتقدم المتحانات: المستوى الثاني - دبلوم عالي في العلوم الهندسية او الصناعية اويكون مرخص بالمستوى االول. المستوى االول - دبلوم متوسط في العلوم الهندسية او الصناعية وبمستوى متوسط في اللغة االنجليزية. جدول التدريب اليومي : من الساعة 0:00 حتى 54:45 Description * General Lecture Coffee Break General Lecture Breakfast Specific & Practical Coffee Break& Prayer Options Specific & Practical * Exams are at the end of the course, and those are Practical, General & Specific exams الوقت Time 09:00-10:20 10:20:10:30 10:30-11:30 11:30-12:00 12:00-13:00 13:00-13:30 13:30-14:45. الوصف * محاضرة في الجزء العام إستراحة القهوة محاضرة في الجزء العام وجبة إفطار محاضرة الجزء النوعي والعملي إستراحة القهوة ووقت الصالة محاضرة الجزء النوعي والعملي * تكون اإلمتحانات عند نهاية كل دورة وتشمل اإلمتحان العام والعملي والنوعي. Equipment & Facilities LIPRO Will Practically Provide More Than 80 Exercises Using: Advanced recommended equipment & accessories for each NDT method. Training Defective Samples. Recommended Samples for Practical Examination. ASNT Vision Examination Requirement Near-Vision Acuity The examination should assure natural or corrected near-distance acuity in at least one eye such that the applicant is capable of reading a min. of Jaeger No. 2 or equivalent type and size letter at distance of not less than 12 in (30.5 cm) on a standard Jaeger test chart. 2

3 Color Contrast Differentiation The examination should demonstrate the capability of distinguishing and differentiating contrast among colors or shades of gray used in the method. Location Training courses will be held in our premises or in Libya Insurance Co.(Naam Center) All will be in Tripoli, Libya. Note that those vision examinations will be done by our specialist. LiPr 3

4 محتويات المنهاج Magnetic Particle Testing (MT) Course Principles of magnetism; magnetic fields; induction; permeability and reluctance; magnetisation; lines of force, methods of testing; interpretation of indications; demagnetisation; practical exercises; methods of assessing sensitivity; instruction writing. The course ends with a written and practical exam. 1. Glossary of terms. 2. Physical principles. Lines of force. Permanent magnet. Theory of magnetism. Magnetic flux. Magnetic induction. Field strength. Permeability. Hysteresis. 3. Use of electric current to produce magnetization circular magnetization (current through specimen): Field produced by current flow in coil. Use of prods. Field produced by prods. 4. Longitudinal magnetization (specimen as core of solenoid ): Field produced by current flow in coil. Field strength in solenoid. 5. Use of different current types: Direct current. Half wave rectified current. Alternating current. Comparison of results using standard. 6. Detecting media (visual and fluorescent): Wet. Dry. Comparison of results using standard 7. Selection of magnetization technique: Alloy shape and condition. Type of magnetization. Direction. Sequence of operation. Examples of magnetization on different commonest. 8. Flaws to be detected Castings. Forging. Welds. 9. Interpretation and standards ASTM ASME 10. Test equipment Manual. Heavy duty. Flux meters. Penetrameters. Magnetic media. Practical Training, 20 exercises in: Magnetograph Lifting power check Magnitude and direction of field check Approval of magnetic particle Magnetic particle inspection using yoke, prod, and coil for pipe and plate Interpretation, evaluation and reporting for weld Inspection code & standards References 1- Level II & I Study Guide: Magnetic Particle Testing (Revised) - ASNT 2- Principles of Magnetic Particle Testing- ASNT 3- NDT Handbook: Volume 6, Magnetic Particle Testing - ASNT 4- Classroom MT Training Book (general Dynamics) - ASNT 5- Recommended Practice No. SNT-TC-1A - ASNT 6- Question and Answer (Q&A) Book Magnetic Particle Method - ASNT 7- Mathematic and Formulas for Nondestructive Testing- TWI 8- NDT Applications & Limitations Book-ASNT Fax:

5 Ultrasonic Testing (UT) Course Thickness measurement and weld defects; basic principles of ultrasonics; the flaw detector; practical exercises on test specimens containing simulated flaws; examination of parent plate, butt welds; instruction writing. The course ends with a written and practical exam. 1. Fundamentals of Ultrasonic Testing. Glossary of terms and propagation of sound waves Frequency, velocity & wavelength relationship. Longitudinal and shear waves. Elastic properties of materials. 2. Snell s Law application: Transverse wave production. Mode conversion at interfaces. 3. Acoustic impedance: Air-steel interface. Couplants. 4. Beam geometry: Dead, near and far zones. Beam spread. (6, 20) db, maximum amplitude. Reflections in near zone. D.G.S. system. 5. Ultrasonic attenuation testable components: Absorption. Scattering. Wavelength grain size relationships. Use of an attenuator conversions. 6. Generation of ultrasonic waves: Piezo-electric natural ceramics. Probes. Normal, angle, twin. 7. Ultrasonic instruments: Cathode ray tube. Time base. Pulse. Resolution. 8. Techniques: A-scan. B-scan. C-scan. 9. Basic metallurgy and formation of flaws: Forging. Casting. Welding 10. Sizing of flaws- setting of sensitivity: (6, 20) db maximum amplitude. Standards ASME Boiler & Pressure Vessel Code. 11. Examination techniques for components: Forging. Casting. Welding. Practical Training, 30 exercises in: Calibration for normal and angle-probe Flaw detector calibration check Probe check Resolution check Sensitivity check Normal and angle probe usage Application on different samples which have different artificial defects Interpretation, evaluation and reporting for weld Inspection code & standards References 1- Level II & I Study Guide: Ultrasonic Testing - ASNT 2- NDT Handbook: Volume 7, Ultrasonic Testing - ASNT 3- Classroom UT Training Book (general Dynamics) - ASNT 4- Recommended Practice No. SNT-TC-1A - ASNT 5- Question and Answer (Q&A) Book - Ultrasonic Testing Method - ASNT 6- Ultrasonic: Fundamentals, Technology, and Applications- ASNT 7- Mathematic and Formulas for Nondestructive Testing- TWI 8- NDT Applications & Limitations Book-ASNT 5

6 Pentrant Testing (PT) Course Materials, methods, compatibility of materials, equipment and safety aspects; practical exercises; methods of assessing sensitivity. During the Level 2 instruction writing and application, attendees requiring only Level 1 training will carry out practical applications to written instructions. The course ends with a written and practical exam. 1. Glossary of terms. 2. History of penetrants. Oil and chalk. Fluorescent. Visible. 3. Physical properties of penetrants: Viscosity. Surface tension. Contact angle. Specific gravity. Wettability. Flash point. 4. Physical properties of developers (wet & dry). Wettability. Drying ability. Grain size. Coverage. 5. Examination materials: Visible. Fluorescent. Water washable. Solvent removable. Post emulsifiable. 6. Techniques: Pre-cleaning. Application of penetrant. Excess penetrant removal. Developing. Inspection. Post cleaning. 7. Test equipment: Manual. Automatic. Lighting. Precautions. 8. Indications: Relevant. Non- relevant. False. 9. Inspection procedures and standard: ASTM, ASME. 10. Formation of flaws: Welds. Forging. Castings Practical Training, 20 exercises in: Penetrant sensitivity Application of different penetrant types Interpretation, evaluation and reporting for weld Inspection code & standards References 1- Level II & I Study Guide: Liquid Penetrant Testing -ASNT 2- NDT Handbook: Volume 2, Liquid Penetrant Tests -ASNT 3- Classroom PT Training Book (general Dynamics) - ASNT 4- Recommended Practice No. SNT-TC-1A -ASNT 5- Question and Answer (Q&A) Book- Liquid Penetrant Testing- ASNT 6- Mathematic and Formulas for Nondestructive Testing- TWI 7- NDT Applications & Limitations Book-ASNT 6

7 Radiographic Testing (RT) Course Welding processes and weld defects; properties of X- and gamma-rays; sensitometry; film selection; film processing and spurious indications; factors controlling contrast and definition; X- and gamma-ray equipment; ionizing radiation hazards; regulations; use of screens and filters; selection of angle of aspect; image quality indicators; defect depth location; castings; reporting. The course ends with a written and practical exam. 1. Radiological protection: Ionizing radiation, (sealed sources) regulations. 2. Properties of X-rays: Electromagnetic spectrum. X-ray tubes. Quality of radiation. Quantity of radiation. High energy radiation machines. 3. Properties of gamma rays: Radioactive sources. Curie, Rad, Seifert. Decay constant, half-life. Natural isotopes, Ir. Co. Th. Principal radiation, thickness ranges (steel) 4. Photographic process: Film Density densitometer. Characteristic curve relationships. Contrast latitude subject contrast film contrast. Film speed grain size. Intensifying screens, fluorescent lead. Intensification factor. 5. Processing: Development, fixing, washing. Dark- room layout. Automatic processing technique. Faults in processing 6. Sensitivity of radiographic technique: Contrast. Subject. Thickness. Film. Density type. Quality of radiation. 7. Definition: Geometric unsharpness. Film screen contrast. Film type grain size. Radiation quality. Development. Exposure chart production of chart. Scattered radiation measurement of scatter Filtration to reduce scatter Blocking 8. Image quality indicators: Penetrameters. Step type ASTM, ASME. Wire type ASTM, ASME. Measurement of penetrametre sensitivity. 9. Radiographic techniques: Single wall related to pipe diameter. Double wall related to pipe diameter. 10. Formation and detection of defects: Welds (relationship to welding process) & castings Interpretation 11. Inspection procedures and standards: ASME & API Practical Training, 30 exercises in: Radiographic test principles Exposure parameters Exposure charts Determination of geometrical unsharpness & source size Radiograph quality determination by means of measuring the sensitivity and film processing faults Interpretation, evaluation and reporting for weld Inspection code & standards References 1- Level II & I Study Guide: Radiographic Testing, ASNT 2- NDT Handbook: Vol. 4, Radiographic Testing, ASNT 3- Classroom RT Training Book (general Dynamics) - ASNT 4- Recommended Practice No. SNT-TC-1A 5- Question and Answer (Q&A) Book Radiographic Testing Method - ASNT 6- Working Safety in Radiography ASNT Publication 7- Mathematic and Formulas for Nondestructive Testing -TWI 8- NDT Applications & Limitations Book-ASNT 7

8 Visual Testing (VT) for welds Visual inspection provides the basic element for evaluation of structures or components being fabricated/maintained. It constitutes an important aspect of practicable quality control for weldments with joints that may require testing. It has been proven in numerous situations that an effective program of visual inspection will result in the discovery of the vast majority of those defects which would be found later using some other more expensive non-destructive test methods. Personnel Requirements Fundamentals of Visual Inspection Visuals Lighting Material Attributes Environmental and Physiological Factors Visual Perception Equipment Weld joint geometry and welding terminology Welding processes Welding discontinuities Non-destructive testing Hands-on practical session involving the use of inspection equipment Who should attend? Welding inspectors, quality assurance /quality control inspectors, maintenance engineers, design engineers, supervisors, foreman, mechanical engineers, technical officers, technicians, welders and inspection personnel References 1. Level II & I Study Guide: Visual Testing, ASNT 2. Nondestructive Testing Handbook, 1st Ed., Robert C. McMaster 3. Classroom VT Training Book (general Dynamics) - ASNT ASM Handbook, 9th Ed., Vol Hobart Institute of Welding Technology Welding Guide 5. Question and Answer (Q&A) Book Visual Testing Method - ASNT 6. Visual Examination Technology, 2nd Ed., Vol. 8Welding 7. Handbook: Welding Technology, Vol. 1, 8th Ed. 8. Mathematic and Formulas for Nondestructive Testing -TWI Publication 8

9 Radiation Safety (RS) Description This course is designed for those with very little or no knowledge of radiation safety. The course is suited to those requiring a knowledge of radiation safety including trainees, industrial radiographers, managers and supervisors. The course is structured to meet national requirements and recommendations and is ideal for all radiography examination routes which may contain a basic radiation safety content such as ASNT(SNT-TC-1A), NAS410 and BGAS-CSWIP. The course is ideal for those personnel working in the radiation field as radiographers / welding inspectors or assistances Course content Basic radiation physics Radiographic equipment Radiation units Biological effects Dose limits Radiation detection and measurement Protection against radiation Calculations for radiation protection Storage of radiation sources Transport of radioactive substances Appointments and responsibilities Local Rules and contingency plans Personal dosimetry Normative documents References 1. Level II & I Study Guide: Radiographic Testing, ASNT 2. NDT Handbook: Vol. 4, Radiographic Testing, ASNT 3. Classroom RT Training Book (general Dynamics) - ASNT 4. Recommended Practice No. SNT-TC-1A 5. Question and Answer (Q&A) Book Radiographic Testing Method - ASNT 6. Working Safety in Radiography ASNT Publication 7. Mathematic and Formulas for Nondestructive Testing -TWI 9

10 Principles of Corrosion phenomena, introduction, electrochemistry, Environments, Engineering materials, forms of corrosion, The course ends with a written and practical evaluation Exams. 11. Introduction: Corrosion Definition. Costs of corrosion. 12. Corrosion Electrochemistry: Thermodynamics. Kinetics. 13. Effect of Environments: Soil. Sea Water. Atmospheric. Temperature. Moisture content 14. Protection Methods: Internal Protection Methods. External Protection Method. 15. Engineering Material: Metallic. Non-Metallic. 16. Corrosion Monitoring method: References NACE Standard. Cathodic Protection survey. Coating inspection. Chemical treatment. Material Selection. Corrosion Training Course s 10

11 This course is aimed at supervisory personnel who are involved in mechanical lifting operations at all levels including a combination of rigging and lifting and banksman /slinger techniques. Preparation of lifting plan complex level which supported by any calculation required. Also to teach delegates the technical aspects of proof load testing and thorough examination of lifting accessories and manual appliances according national standards. 1. Lifting regulation international standard : PUWER 1998, LOLER 1998, API:2C & 2RD,SMR, MHSWR Integrated Safe Systems of Work. 3. Load weight Estimation. 4. Centre of Gravity. 5. Angles and Tensions. 6. Moment effect and calculation. 7. LOADS: Static Loads, Lifted Loads, Centrifugal Force, Dead Loads, Load Distribution, Dynamic Loads, Wind Loads & Mechanical Advantage. 8. Crane Operations Overview and selection. 9. Rejection Criteria. 10. Wire rope: types, inspection and handling 11. Safety Devices. 12. NDT requirements. 13. Slinging Applications and Guidelines. 14. Hand Signals and Radios Communications. 15. Environmental Hazards. 16. Planning Lifting Operations : lift data, site data, rigging arrangement, rigging drawing, handling load and soil,underground condition. 17. Critical lift handling 18. Completing Complicated Rigging and Lifting Operations. Risk Assessment associated to the lifting plan. lifting gear inspection course Structure Training: The course should design between classroom and practical demonstrations and exercises. On completion of a written test paper, the successful delegates are issued with a license certification. 11

12 Cathodic Protection Program This course is aimed at supervisory personnel who are involved in mechanical lifting operations at all levels including a combination of rigging and lifting and banksman /slinger techniques. 1. Basics of electricity, electrical laws, electrochemistry, corrosion and CP theory 2. Polarity related to current flow and metal corrosion activity 3. Conduct tests to identify shorts and continuity tests in CP systems 4. Use test instruments to perform a variety of field tests such as structure-to-soil potentials, voltage and current measurements, soil resistivity, pipe/cable locating and rectifier readings 5. CP components including impressed current systems, galvanic anodes and test stations 6. Read shunts and understand their use in rectifiers, bonds, and anodes 7. Perform periodic surveys to confirm the effectiveness of a CP system 8. Reference cells, their maintenance, use, and precautions 9. Basic location mapping, report preparation, and recordkeeping 10. Review safety issues specific to CP 11. Code requirements related to CP 12

13 Project Management Engineer 1. The Project Management Life Cycle What is a Project? The Project Management Life Cycle The Role of the Project Manager 2. Setting Up for Success The Meaning of Success What Happens in the Initiation Phase? Project Definition and Scope Putting Together a Statement of Work The Project Charter 3. The Project Team The Teamwork Challenge Selecting Team Members The Team Charter 4. Risk Management Project Risk 5. The Project Team The Work Breakdown Structure Work Package Sequencing 6. The Project Schedule The Scheduling Process Time Estimates 7. The Project Budget What is a Budget? Creating a Preliminary Budget Budget and Schedule Balancing 8. Project Tracking and Control Moving the Project Forward Monitoring for Project Progress Earned Value Analysis Getting Back on Track 9. Project Reports Communications Overview Project Performance Reports Project Change Requests 10. Project Close-out Elements of Close-out Evaluation of People and Projects 13

14 Production chemistry 1. Corrosive agents 2. Corrosion inhibitor selection and application 3. Predicating and monitoring corrosion rates 4. Basics of oil field emulsions 5. Demulsifier selection and field application 6. Foams 7. Defoamers 8. Foam basics 9. Field application of foams 10. How defoamers work 11. Compounds that cause scaling 12. Predication of scaling tendency 13. Scale inhibitors 14. Solvents to dissolve scales 15. Requirements for gas hydrates to form 16. Types of compounds used to control hydrate formation 17. Causes of paraffin (wax) problems 18. Paraffin treatment chemicals 19. Asphaltene stability tests 20. Asphaltene treatment chemicals 21. Chemicals used as H2S scavengers 22. Application of scavengers 23. Oil carryover in water 24. Removal of oil and oily solids 25. Tests required for chemicals used in deep water 26. Green chemicals (Environmentally friendly chemicals) 27. International guidelines 14